Umwirondoro wa Pneumatic Cylinders

Gukomeza inzira yo guterana byoroshye nuburyo bwubwenge bwo gukora ibicuruzwa byose.Bumwe muburyo bworoshye bwo kugera kumurongo cyangwa kuzunguruka mugihe cyo guterana ni ugukoresha pneumatike.
Carey Webster, Umuyobozi ushinzwe ibibazo bya Engineering Solutions of PHD Inc., yagize ati: “Ugereranije n’amashanyarazi na hydraulic, amashanyarazi yoroshye hamwe n’ibiciro biri hasi ni byo bintu bibiri byingenzi by’imikorere ya pneumatike.”Imirongo ihujwe n'ibikoresho. ”
PHD imaze imyaka 62 igurisha pneumatike ikora, kandi abakiriya bayo benshi ni abakora amamodoka.Abandi bakiriya baturuka mubicuruzwa byera, ubuvuzi, semiconductor, gupakira hamwe ninganda zibiribwa n'ibinyobwa.
Nk’uko urubuga rwa Webster rubitangaza, hafi 25% by'imikorere ya pneumatike ikorwa na PHD ikozwe mu buryo bwihariye. Mu myaka yashize, iyi sosiyete yashyizeho imashini ikora ishobora gukoreshwa nk'umutwe uteganijwe wo gufata imiti igabanya ubukana bw'abakora imashini ziteranya imiti.
Webster yabisobanuye agira ati: "Igikorwa cy'uyu mutwe ni uguhitamo vuba kandi neza kandi ugashyira ibice byinshi, hanyuma ukabishyira mu kintu cyabigenewe."Irashobora guhindura intera y'ibice kuva kuri mm 10 ikagera kuri mm 30, bitewe n'ubunini bw'igice. ”
Kwimura ibintu kuva ku kindi kugera ku mbaraga zikomeye nimwe mu mikorere yihariye ikora pneumatike, niyo mpamvu bakiri amahitamo ya mbere yo kugendana imashini kumurongo witeranirizo hafi ikinyejana nyuma yo kuza kwabo.Imikorere ya pneumatike nayo izwiho kuramba, igiciro -ubushobozi no kwihanganira ibirenze.Ubu, tekinoroji igezweho ituma abajenjeri bahindura imikorere ya actuator bakayinjiza muri enterineti iyo ari yo yose yinganda (IIoT).
Mu gice cya mbere cyikinyejana cya 20, ibyuma bifata pneumatike byakoreshwaga mu nganda byari bishingiye kuri silinderi ikora imwe itanga ingufu zumurongo.Nkuko igitutu cyuruhande rumwe cyiyongera, silinderi igenda yerekeza kumurongo wa piston, ikabyara imbaraga zumurongo.Iyo kwihangana bitangwa kurundi ruhande rwa piston, piston isubira mumwanya wambere.
Kurt Stoll, washinze Festo AG & Co, yateje imbere urukurikirane rwa mbere rwa silinderi mu Burayi, ubwoko bwa AH bukora kimwe, ku bufatanye n’abashakashatsi mu bakozi mu 1955. Nkuko byatangajwe n’umuyobozi w’ibicuruzwa, Michael Guelker, aya mashanyarazi yagejejwe kuri isoko umwaka ukurikira. Imikorere ya pneumatike yo muri Festo Corp. na Fabco-Air.
Nyuma yaho gato, hashyizwe ahagaragara silindiri ntoya idasubirwaho na pake ya pneumatike ya pancake, kimwe n’ibibyara imbaraga zo kuzunguruka. Mbere yo gushinga uruganda rwa Bimba mu 1957, Charlie Bimba yakoze silinderi ya mbere idasubirwaho mu igaraje rye i Moni, muri Illinois.Iyi silinderi, ubu bita umurongo wumwimerere silindiri idasubirwaho, yahindutse kandi ikomeza kuba ibicuruzwa bya Bimba.
Umuyobozi w’ibicuruzwa bya pineumatike Bimba, Sarah Manuel yagize ati: "Muri icyo gihe, icyuma cyonyine cyangiza umubiri ku isoko cyari giteye ubwoba kandi gihenze cyane." ntibisaba kubungabungwa.Ku ikubitiro, ubuzima bwo kwambara bwaba moteri bwari kilometero 1.400.Igihe twabahinduye mu 2012, ubuzima bwabo bwo kwambara burenze inshuro ebyiri kugera ku bilometero 3.000. ”
PHD yerekanye Tom Thumb ntoya ya bore ya silinderi mu 1957. Uyu munsi, nkuko byari bimeze icyo gihe, moteri ikoresha silindari isanzwe ya NFPA, iraboneka kandi igahinduka kubatanga ibikoresho byinshi.Birimo kandi imiterere yinkoni ya karuvati yemerera kunama.PHD yubu ibicuruzwa bito bito bito bifite imikorere ihanitse mubisabwa byinshi, kandi birashobora kuba bifite inkoni ebyiri, kashe yubushyuhe bwo hejuru, hamwe na sensor ya nyuma ya stroke.
Imashini ya Pancake yateguwe na Alfred W. Schmidt (washinze Fabco-Air) mu mpera za 1950 kugira ngo ishobore gukenera silindiri ngufi, yoroheje kandi yoroheje ikwiranye n’ahantu hafatanye.Iyi silinderi ifite imiterere ya piston ikora. uburyo bumwe-bumwe cyangwa uburyo bubiri.
Iyanyuma ikoresha umwuka wugarijwe kugirango uhindure imbaraga zo kwaguka no gusubira inyuma kugirango wimure inkoni imbere n'inyuma.Iyi gahunda ituma silinderi ikora kabiri ikwiranye cyane no gusunika no gukurura imitwaro. Porogaramu zisanzwe zirimo guterana, kunama, gufunga, kugaburira, gukora , guterura, guhagarara, gukanda, gutunganya, kashe, kunyeganyega, no gutondeka.
Emerson's M series round actuator ifata inkoni ya piston idafite ingese, kandi imigozi izunguruka kumpande zombi zinkoni ya piston yemeza ko guhuza inkoni ya piston biramba. Acuator ihenze cyane gukora, itanga uburyo butandukanye bwo gushiraho, kandi ikoresha amavuta ashingiye kumavuta mbere yo gusiga kugirango agere kumurongo mugari wo kubungabunga-ubusa.
Ubunini bwa pore buva kuri santimetero 0.3125 kugeza kuri santimetero 3. Umuvuduko mwinshi w’ikirere wagaragaye ni 250 psi.Nk'uko byatangajwe na Josh Adkins, impuguke mu bicuruzwa bya Emerson Machine Automation Actuators, porogaramu zisanzwe zirimo gufunga no kohereza ibikoresho kuva ku murongo umwe w'iteraniro ujya mu bundi.
Imikorere ya rotary iraboneka muri rack imwe cyangwa ebyiri rack na pinion, vane na spiral spline verisiyo.Iyi moteri ikora neza mubikorwa bitandukanye nko kugaburira no kwerekana ibice, chute ikora cyangwa kunyuza pallets kumukandara wa convoyeur.
Guhinduranya Rack na pinion bihindura umurongo wa silinderi mukuzenguruka kandi birasabwa kubisobanuro byuzuye kandi biremereye cyane.Ikibaho ni urutonde rw amenyo ya spur gear ahujwe na piston ya silinderi.Iyo piston yimutse, rack irasunikwa kumurongo. , na rack meshes hamwe namenyo yumuzingi yinziga ya pinion, kuyihatira kuzunguruka.
Icyuma gikoresha moteri ikoresha moteri yoroheje yo mu kirere kugirango itware icyuma gihujwe n’uruziga ruzunguruka.Iyo igitutu gikomeye gishyizwe mu cyumba, cyaguka kandi kikanimura icyuma kinyuze kuri arc kugera kuri dogere 280 kugeza gihuye na bariyeri ihamye. muguhindura umuvuduko wumwuka mukwinjira no gusohoka.
Umuzenguruko (cyangwa kunyerera) umubiri uzunguruka ugizwe nigikonoshwa cya silindrike, uruziga hamwe nintoki ya piston.Nkuko ihererekanyabubasha rya rack na pinion, kwanduza spiral gushingira kumyitozo ya gare ya spine kugirango ihindure icyerekezo cya piston kumurongo.
Ubundi bwoko bwa actuator burimo kuyobora, guhunga, imyanya myinshi, idafite inkoni, ihujwe kandi yabigize umwuga. Ikiranga icyerekezo cya pneumatike kiyobora ni uko inkoni iyobora ishyirwa ku isahani yingogo, ihwanye ninkoni ya piston.
Izi nkoni ziyobora zigabanya kugonda inkoni, kugonda piston no kwambara kashe idahwanye.Biratanga kandi ituze kandi ikarinda kuzunguruka, mugihe ihangayikishijwe n'imitwaro miremire. Model irashobora kuba ingano isanzwe cyangwa yoroheje, ariko muri rusange, ni ibikorwa biremereye bitanga gusubiramo.
Umuyobozi ushinzwe kwamamaza muri Emerson Machine Automation, Franco Stephan, yagize ati: “Abakora inganda bifuza gukoresha imashini zikoreshwa mu bikorwa bitandukanye bisaba imbaraga kandi neza.”Akarorero gakunze kugaragara ni ukuyobora piston ikora kugirango igende neza kandi igende neza kumeza anyerera. Imashini ziyobora nazo zigabanya gukenera ubuyobozi bwo hanze mumashini. ”
Umwaka ushize, Festo yerekanye DGST yuruhererekane rwa miniature pneumatike hamwe na silindiri ebyiri-ziyobora.Iyi gari ya moshi ni imwe mu miyoboro ya slide yoroheje ku isoko kandi yagenewe gukora neza, gukanda, guhitamo, ahantu, hamwe na elegitoroniki n’umucyo gusaba guterana.Hariho moderi ndwi zo guhitamo, hamwe nuburemere bugera kuri pound 15 nuburebure bwa stroke bugera kuri santimetero 8. Gutwara ibinyabiziga bidafite piston-piston hamwe nubushobozi buhanitse bwo kuzunguruka umupira birashobora gutanga 34 kuri 589 Newtons yingufu kuri umuvuduko wa 6 bar.Ibipimo bimwe ni buffer na sensor ya sensor, ntibizarenga ikirenge cya slide.
Pneumatic escapment actuator ninziza yo gutandukanya no kurekura ibice bitandukanye na hoppers, convoyeur, vibrasiyo yo kugaburira ibiryo, gariyamoshi n'ibinyamakuru.Webster yavuze ko gutoroka bifite ibishushanyo mbonera hamwe na leveri ebyiri, kandi byateguwe kugirango bihangane n'imitwaro miremire, ari nayo. bisanzwe mubisanzwe nkibi. Moderi zimwe zifite ibikoresho byo guhinduranya byoroshye kubikoresho bitandukanye bigenzura ibikoresho bya elegitoroniki.
Guelker yerekanye ko hari ubwoko bubiri bwimikorere ya pneumatike yimyanya myinshi ihari, kandi byombi biremereye cyane. Ubwoko bwa mbere bugizwe na silinderi ebyiri yigenga ariko ihujwe na silinderi ya piston irambuye yerekeza kandi ihagarara kumyanya ine.
Ubundi bwoko burangwa na silinderi 2 kugeza kuri 5 ihuza ibyiciro hamwe nuburebure butandukanye bwa stroke.Gusa inkoni imwe ya piston iragaragara, kandi igenda yerekeza mucyerekezo kimwe yerekeza kumyanya itandukanye.
Imiyoboro idafite umurongo ni pneumatike ikora imbaraga zoherezwa kuri piston binyuze mumihuza ihinduranya.Iyi sano yaba ihujwe muburyo bwa tekinike binyuze mumashanyarazi muri barrale yumwirondoro, cyangwa ihujwe na magnetiki binyuze mumurongo ufunze.Bimwe mubitegererezo birashobora no gukoresha rack na pinion. sisitemu cyangwa ibikoresho byohereza imbaraga.
Inyungu imwe yibi bikoresho ni uko bisaba umwanya muto wo kwishyiriraho ugereranije na silinderi isa na piston. Iyindi nyungu nuko actuator ishobora kuyobora no gushyigikira umutwaro muburebure bwa stroke ya silinderi, bigatuma ihitamo neza mubisabwa na stroke ndende.
Imashini ikomatanya itanga ingendo kumurongo no kuzenguruka kugarukira, kandi ikubiyemo ibice hamwe nibikoresho.Icyuma cya silinderi gifata neza igice cyakazi binyuze mubintu bya pneumatic clamping cyangwa mu buryo bwikora kandi inshuro nyinshi binyuze muburyo bwo kugenda.
Muri leta idakora, ikintu cyo gufatira hejuru kirazamuka kandi kiva mu kazi.Igikorwa gishya kimaze guhagarikwa, kotswa igitutu kandi kigahuzwa. Ukoresheje kinematike, imbaraga zo kugumana cyane zirashobora kugerwaho hifashishijwe ingufu nke.
Pneumatic clamps clamp, umwanya hamwe no kwimura ibice muburyo bubangikanye cyangwa buringaniye.Abashoramari bakunze kubihuza nibindi bikoresho bimwe na bimwe bya pneumatike cyangwa ibikoresho bya elegitoronike kugirango bubake sisitemu yo gutoranya no gushyira ahantu. Mu gihe kirekire, amasosiyete ya semiconductor yakoresheje utuntu duto twa pneumatike kugira ngo akemure tristoriste neza kandi microchips, mugihe abakora imodoka bakoresheje jigs nini zikomeye kugirango bimure moteri zose.
Ibikoresho icyenda byuruhererekane rwa PHD rwa Pneu-Ihuza bihujwe neza nicyambu cyibikoresho bya Universal Robots ikorana na robot.Icyitegererezo cyose gifite icyuma cyubatswe na pneumatic cyerekezo cyo kugenzura cyo gufungura no gufunga ibice. Porogaramu ya URCap itanga uburyo bworoshye kandi bworoshye.
Isosiyete kandi itanga ibikoresho bya Pneu-ConnectX2, bishobora guhuza clamps ebyiri za pneumatike kugirango byongere ubworoherane bwibisabwa. Ibi bikoresho birimo ibyuma bibiri bya GRH (hamwe na sensor sensor itanga ibitekerezo byerekana imyanya), ibyuma bibiri bya GRT cyangwa gripper imwe hamwe na GRH imwe. Buri gikoresho kirimo imikorere ya Freedrive, ishobora guhuzwa na robot ikorana kugirango ihagarare byoroshye na gahunda.
Mugihe silinderi isanzwe idashobora gukora umurimo umwe cyangwa byinshi kubikorwa runaka, abakoresha amaherezo bagomba gutekereza gukoresha silinderi idasanzwe, nko guhagarika imizigo na sine. Imashini ihagarika imizigo isanzwe iba ifite hydraulic inganda zikurura inganda, zikoreshwa muguhagarika kwanduza. umutwaro buhoro kandi nta gusubiramo.Iyi silinderi irakwiriye kwishyiriraho vertical na horizontal.
Ugereranije na silinderi gakondo ya pneumatike, silindiri ya sinusoidal irashobora kugenzura neza umuvuduko, kwihuta no kwihuta kwa silinderi kugirango itware ibintu neza. Uku kugenzura guterwa na shobuja ebyiri kuri buri cumu rya buffer, bikaviramo kwihuta buhoro buhoro cyangwa kwihuta, na a inzibacyuho yoroshye kubikorwa byihuse.
Ababikora baragenda bakoresha imyanya ihinduranya hamwe na sensor kugirango barusheho kugenzura neza imikorere ya actuator.Mu gushiraho icyerekezo, sisitemu yo kugenzura irashobora gushyirwaho kugirango itangire umuburo mugihe silinderi itageze kumwanya wagutse cyangwa wasubijwe inyuma nkuko byari byitezwe.
Ihinduka ryinyongera rirashobora gukoreshwa kugirango hamenyekane igihe actuator igeze kumwanya wo hagati nigihe cyo gukora nominal ya buri rugendo.Aya makuru arashobora kumenyesha umukoresha kunanirwa kwegereje mbere yuko gutsindwa burundu bibaho.
Imyanya yimyanya yemeza ko imyanya yintambwe yambere yibikorwa yarangiye, hanyuma ikinjira mu ntambwe ya kabiri.Ibi byemeza imikorere ikomeza, kabone niyo imikorere yimikorere nihinduka ryihuta mugihe.
Adkins yagize ati: "Dutanga imikorere ya sensor ku bikorwa kugira ngo dufashe ibigo gushyira mu bikorwa inganda za IIoT mu nganda zabo."Aya makuru aratandukanye kuva umuvuduko no kwihuta kugera kumwanya wukuri, igihe cyinzira nintera yagenze.Iyanyuma ifasha isosiyete kumenya neza ubuzima busigaye bwa kashe ya moteri. ”
Imashini ya Emerson's ST4 na ST6 ya magnetiki yegeranye irashobora kwinjizwa byoroshye mubikorwa bitandukanye bya pneumatike.Igishushanyo mbonera cya sensor cyemerera gukoreshwa ahantu hafunganye kandi hashyizwemo ibikoresho. Amazu akomeye arasanzwe, hamwe na LED kugirango yerekane uko ibisohoka bihagaze.
Porogaramu ya tekinoroji ya IntelbaSense ya Bimba ikomatanya sensor, silinderi na software kugirango itange amakuru yigihe-nyacyo kubikoresho bisanzwe byitwa pneumatike. Aya makuru yemerera gukurikiranira hafi ibice bigize buri muntu kandi bigaha abayikoresha ubushishozi bakeneye kuva mubikorwa byo gusana byihutirwa bakazamura ibikorwa bifatika.
Jeremy King, umuyobozi wibicuruzwa byikoranabuhanga rya Bimba sensing, yavuze ko ubwenge bwurubuga ruri muri module ya sensor ya kure (SIM), ishobora guhuzwa byoroshye na silinderi ikoresheje ibikoresho bya pneumatike.SIM ikoresha sensor ebyiri kugirango yohereze amakuru (harimo na silinderi imiterere, igihe cyurugendo, iherezo ryurugendo, igitutu nubushyuhe) kuri PLC kuburira hakiri kare no kugenzura.Mu gihe kimwe, SIM yohereza amakuru nyayo kuri PC cyangwa IntelliSense data gateway. Iyanyuma yemerera abayobozi kubona amakuru kure. yo gusesengura.
Guelker yavuze ko urubuga rwa VTEM rwa Festo rushobora gufasha abakoresha kurangiza gushyira mu bikorwa sisitemu ishingiye kuri IIoT. Urubuga rwa modular kandi rushobora guhindurwa rwateguwe ku masosiyete akora ibice bito n'ibicuruzwa bigufi by'ubuzima. Bitanga kandi imashini zikoreshwa cyane, gukoresha ingufu no guhinduka.
Ibyuma bya digitale muburyo bwimikorere ihindura imikorere ishingiye kubikorwa bitandukanye byo gukuramo porogaramu zishobora gukururwa.Ibindi bice birimo intungamubiri zahujwe, itumanaho rya Ethernet, ibikoresho by’amashanyarazi kugirango bigenzurwe byihuse bigereranywa na porogaramu yihariye, hamwe n’umuvuduko ukabije hamwe nubushyuhe bwo gusesengura amakuru.
Jim ni umwanditsi mukuru muri ASSEMBLY kandi afite uburambe bwimyaka irenga 30 yo guhindura. Mbere yo kwinjira muri ASSEMBLY, Camillo yari umwanditsi wa PM Engineer, Association for Facilities Engineering Journal and Milling Journal.Jim afite impamyabumenyi mucyongereza yakuye muri kaminuza ya DePaul.
Ibitera inkunga ni igice cyihariye cyishyuwe aho amasosiyete yinganda atanga ibintu byiza-byiza, bidafite intego-bidafite ubucuruzi bikikije ingingo zishishikaje abumva ASSEMBLY.Ibintu byose byatewe inkunga bitangwa namasosiyete yamamaza. Ushishikajwe no kwitabira igice cyacu cyatewe inkunga? Nyamuneka vugana nuhagarariye hafi.
Muri iyi webinar, uziga kubyerekeranye na tekinoroji ya robo ikorana, ituma igabanywa ryikora muburyo bunoze, butekanye, kandi busubirwamo.
Hashingiwe kumurongo watsinze Automation 101, iyi nyigisho iziga ku "buryo" n "" impamvu "yinganda duhereye kubantu bafata ibyemezo byubu basuzuma amarobo ninganda mubucuruzi bwabo.


Igihe cyo kohereza: Ukuboza-24-2021